{"id":351868,"date":"2025-03-13T14:09:00","date_gmt":"2025-03-13T13:09:00","guid":{"rendered":"https:\/\/www.prestar.cz\/?p=351868"},"modified":"2025-03-26T10:55:18","modified_gmt":"2025-03-26T09:55:18","slug":"we-are-constantly-improving-our-working-environment-new-paint-shop-for-better-quality-of-products","status":"publish","type":"post","link":"https:\/\/www.prestar.cz\/en\/2025\/03\/13\/neustale-zlepsujeme-nase-pracovni-prostredi-nova-lakovna-pro-lepsi-kvalitu-vyrobku\/","title":{"rendered":"We continuously improve our work environment: a new paint shop for better product quality"},"content":{"rendered":"

Over the past year, we have invested in expanding our production halls to build a new, modern paint shop. This step benefits not only us but, most importantly, our customers.
The key features include a surface degreasing and phosphating station, followed by a combined painting and drying booth. These technologies are part of our continuous improvement program aimed at enhancing the efficiency of production processes, supported by funding from the European Union.
Prestar has prioritized an environmentally friendly approach in this project. The air filtration systems in the paint shop and drying booth actively reduce the amount of volatile organic compounds (VOCs). The degreasing station significantly improves corrosion resistance and coating adhesion. Additionally, the new degreasing system will drastically reduce the consumption of both biodegradable and conventional degreasers.<\/p>\n\n\n\n

\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n\n\n\n
\"\"\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n<\/figure>\n\n\n\n

<\/p>\n\n\n\n

Technical specifications <\/strong>
Degreasing station:<\/strong><\/p>\n\n\n\n

    \n
  • Length: 7,0 m<\/strong><\/li>\n\n\n\n
  • Width: 4,5 m<\/strong><\/li>\n\n\n\n
  • The degreasing process takes place pressure gun<\/strong> s heated degreasing and phosphatising solution<\/strong><\/li>\n\n\n\n
  • The bath solution is recycles<\/strong>, the depleted portion is accumulates in a disposal station<\/strong><\/li>\n<\/ul>\n\n\n\n

    Combined painting and drying booth:<\/strong><\/p>\n\n\n\n

      \n
    • Length: 14,0 m<\/strong><\/li>\n\n\n\n
    • Width: 4,5 m<\/strong><\/li>\n\n\n\n
    • Height: 6,0 m<\/strong><\/li>\n\n\n\n
    • The possibility of painting steel structures up to a length of 12,0 m<\/strong><\/li>\n<\/ul>\n\n\n\n

      The operation of the paint shop and drying booth is controlled by a PLC system, which manages ventilation and heating burners according to the activities performed in the cabin.\nEnergy savings are enhanced through frequency converters on all air handling system drives, each with a power rating of 4\u00d715 kW. A significant energy-saving feature is the waste heat recovery system, which preheats incoming air, achieving an efficiency of over 50%.
      The new paint shop enables us to apply advanced surface treatments that enhance the durability, quality, and aesthetics of our products while reducing environmental impact. Thanks to this modernization, we can complete projects faster and more efficiently, with a focus on longer product lifespan and precise workmanship.<\/p>\n\n\n\n

      We are delighted to continuously push the boundaries of our capabilities and provide you with even better services!<\/p>\n\n\n\n

      <\/p>","protected":false},"excerpt":{"rendered":"

      V pr\u016fb\u011bhu posledn\u00edho roku jsme investovali do roz\u0161\u00ed\u0159en\u00ed na\u0161ich v\u00fdrobn\u00edch hal, abychom mohli postavit novou modern\u00ed lakovnu. Tento krok nen\u00ed p\u0159\u00ednosem jen pro n\u00e1s, ale p\u0159edev\u0161\u00edm pro na\u0161e z\u00e1kazn\u00edky.Hlavn\u00edmi prvky jsou pracovi\u0161t\u011b pro odma\u0161t\u011bn\u00ed a fosf\u00e1tov\u00e1n\u00ed povrchu a technologicky navazuj\u00edc\u00ed kombinovan\u00e1 lakovna a su\u0161\u00e1rna. Tyto technologie jsou sou\u010d\u00e1st\u00ed inovativn\u00edch krok\u016f v r\u00e1mci programu neust\u00e1l\u00e9ho zlep\u0161ov\u00e1n\u00ed […]<\/p>\n","protected":false},"author":5,"featured_media":351878,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"off","_et_pb_old_content":"\n

      V pr\u016fb\u011bhu posledn\u00edho roku jsme investovali do roz\u0161\u00ed\u0159en\u00ed na\u0161ich v\u00fdrobn\u00edch hal, abychom mohli postavit novou modern\u00ed lakovnu. Tento krok nen\u00ed p\u0159\u00ednosem jen pro n\u00e1s, ale p\u0159edev\u0161\u00edm pro na\u0161e z\u00e1kazn\u00edky.
      Hlavn\u00edmi prvky jsou pracovi\u0161t\u011b pro odma\u0161t\u011bn\u00ed a fosf\u00e1tov\u00e1n\u00ed povrchu a technologicky navazuj\u00edc\u00ed kombinovan\u00e1 lakovna a su\u0161\u00e1rna. Tyto technologie jsou sou\u010d\u00e1st\u00ed inovativn\u00edch krok\u016f v r\u00e1mci programu neust\u00e1l\u00e9ho zlep\u0161ov\u00e1n\u00ed efektivity v\u00fdrobn\u00edch proces\u016f, podpo\u0159en\u00fdch dotac\u00ed z Evropsk\u00e9 unie.
      Prestar dbal v tomto projektu na velmi \u0161etrn\u00fd p\u0159\u00edstup k \u017eivotn\u00edmu prost\u0159ed\u00ed. Technologie filtrace vzduchu z lakovny a su\u0161\u00e1rny aktivn\u011b sni\u017euj\u00ed mno\u017estv\u00ed t\u011bkav\u00fdch organick\u00fdch l\u00e1tek. Odma\u0161\u0165ovna sv\u00fdm procesem v\u00fdrazn\u011b zlep\u0161uje korozivzdornost a p\u0159ilnavost povrchu pro aplikaci n\u00e1t\u011bru. Novou odma\u0161\u0165ovnou se velmi v\u00fdrazn\u011b sn\u00ed\u017e\u00ed spot\u0159eba biologicky odbourateln\u00fdch i klasick\u00fdch odma\u0161\u0165ovadel.<\/p>\n\n\n\n

      \n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n\n\n\n
      \"\"<\/figure>\n<\/figure>\n\n\n\n

      <\/p>\n\n\n\n

      Technick\u00e9 parametry <\/strong>
      Odma\u0161\u0165ovac\u00ed pracovi\u0161t\u011b:<\/strong><\/p>\n\n\n\n

        \n
      • D\u00e9lka: 7,0 m<\/strong><\/li>\n\n\n\n
      • \u0160\u00ed\u0159ka: 4,5 m<\/strong><\/li>\n\n\n\n
      • Odma\u0161\u0165ov\u00e1n\u00ed prob\u00edh\u00e1 tlakovou pistol\u00ed<\/strong> s oh\u0159\u00e1t\u00fdm odma\u0161\u0165ovac\u00edm a fosfatiza\u010dn\u00edm roztokem<\/strong><\/li>\n\n\n\n
      • L\u00e1ze\u0148 roztoku se recykluje<\/strong>, vy\u010derpan\u00e1 \u010d\u00e1st se hromad\u00ed ve zne\u0161kod\u0148ovac\u00ed stanici<\/strong><\/li>\n<\/ul>\n\n\n\n

        Kombinovan\u00e1 lakovna a su\u0161\u00e1rna:<\/strong><\/p>\n\n\n\n

          \n
        • D\u00e9lka: 14,0 m<\/strong><\/li>\n\n\n\n
        • \u0160\u00ed\u0159ka: 4,5 m<\/strong><\/li>\n\n\n\n
        • V\u00fd\u0161ka: 6,0 m<\/strong><\/li>\n\n\n\n
        • Mo\u017enost lakov\u00e1n\u00ed ocelov\u00fdch konstrukc\u00ed a\u017e do d\u00e9lky 12,0 m<\/strong><\/li>\n<\/ul>\n\n\n\n

          Chod lakovny a su\u0161\u00e1rny je \u0159\u00edzen pomoc\u00ed PLC syst\u00e9mu. Program spou\u0161t\u00ed ventilaci a ho\u0159\u00e1ky pro vyt\u00e1p\u011bn\u00ed v souladu s prov\u00e1d\u011bnou \u010dinnost\u00ed v kabin\u011b. \u00daspora energie je podpo\u0159ena pomoc\u00ed frekven\u010dn\u00edch m\u011bni\u010d\u016f u v\u0161ech pohon\u016f vzduchotechniky s p\u0159\u00edkony 4x15 kW. V\u00fdznamnou energetickou \u00fasporou je rekuperace odpadn\u00edho tepla k p\u0159edeh\u0159evu vzduchu. \u00da\u010dinnost rekuperace je vy\u0161\u0161\u00ed ne\u017e 50 %.
          Nov\u00e1 lakovna n\u00e1m umo\u017e\u0148uje aplikovat pokro\u010dil\u00e9 povrchov\u00e9 \u00fapravy, kter\u00e9 zvy\u0161uj\u00ed odolnost, kvalitu a estetiku v\u00fdrobk\u016f, z\u00e1rove\u0148 sni\u017euj\u00ed dopady na \u017eivotn\u00ed prost\u0159ed\u00ed. D\u00edky t\u00e9to modernizaci realizujeme projekty rychleji a efektivn\u011bji, s d\u016frazem na del\u0161\u00ed \u017eivotnost a precizn\u00ed zpracov\u00e1n\u00ed.<\/p>\n\n\n\n

          Jsme r\u00e1di, \u017ee m\u016f\u017eeme neust\u00e1le posouvat hranice na\u0161ich mo\u017enost\u00ed a poskytovat v\u00e1m je\u0161t\u011b lep\u0161\u00ed slu\u017eby!<\/p>\n\n\n\n

          <\/p>\n","_et_gb_content_width":"","inline_featured_image":false,"footnotes":""},"categories":[14],"tags":[],"dipi_cpt_category":[],"class_list":["post-351868","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-manipulacni-technika"],"_links":{"self":[{"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/posts\/351868","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/comments?post=351868"}],"version-history":[{"count":6,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/posts\/351868\/revisions"}],"predecessor-version":[{"id":351932,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/posts\/351868\/revisions\/351932"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/media\/351878"}],"wp:attachment":[{"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/media?parent=351868"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/categories?post=351868"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/tags?post=351868"},{"taxonomy":"dipi_cpt_category","embeddable":true,"href":"https:\/\/www.prestar.cz\/en\/wp-json\/wp\/v2\/dipi_cpt_category?post=351868"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}