Flying saw
Description of the device
Flying saw is designed to cut pipes into precise lengths in a continuous motion called. endless pipes in a line. In the inlet, these are continuously welded pipes or pipes unwound from coils.
The flying saw is designed for tubes with a diameter of 6 – 90 mm of infinite length. The saw unit with the saw blade clamps the pipe at the saw inlet and drives the pipe at the same feed speed as the pipe feed. After a period of clamping, it cuts the pipe, releases the jaws and returns at high speed to the saw inlet.
They are always designed for a specific range of pipes according to customer requirements.
Technical parameters of the machine
|
Split diameters, profiles: |
6 – 90 mm |
|
Length after division: |
3 –21 m |
|
Feed speed of pipe, rod: |
up to 2,0 m/sec |
|
Cutting accuracy: |
+- 1,5 mm |
|
Control system: |
Simatic S7 1500T |
|
Hydraulic jaw clamping |
|
|
Feed into the section by hydraulic cylinder or servo drive |
|
|
Variable feed of the blade into the cut when cutting pipes |
|
|
Automatic lubrication system |
|
|
Safety covering with transparent glass |
|
Other equipment of the machine
- Unwinding device before entering the flying saw with speed control.
- Pre levelling of pipes and rods after unwinding before cutting on a flying saw.
- Continuous monitoring of defects and automatic carving of identified defects.
- Storage of gifted tubes and bars in pockets according to different lengths.
- Storing carved defects in a separate pocket.
- Description and marking profile
Straightening machines
Internal pipe grinder
Centerless pipe grinder
External stationary pipe grinder
Flying saw
Circular saw
Chamfering of pipes
Sorting and plugging
Control tables
Packaging machines
A NEW LINE FOR PIPES OR RODS WILL DEMONSTRABLY MAKE PRODUCTION MORE EFFICIENT
90% of customers perceive Prestar's technology as highly advanced
Our solutions in industry:
Mold Rotation Equipment – Ongoing Collaboration
This is the second time we have had the honour of supplying a semi-forest turning device for the same customer. We were awarded this project due to the extreme satisfaction with our first product. For the client we produced...
Technological innovation in pipe straightening: New machine takes industrial production to the next level
Pipe straightening is an important process in industrial production that ensures the correct geometry and quality of the resulting pipes. Prestar decided to develop its own straightening machines and after several...