Packaging machines
Description of the device
The tubes and rods are automatically packed to the square or hexagonal shape. A bundle is automatically created based on the diameter of the tubes and required bundle size.
The formed bundle is automatically or manually strapped and moved into position for removal by crane.
The entire packaging and strapping process can be controlled automatically by a single operator from the control panel
Technical parameters of the machine
|
Profiles to bundle: |
Tubes, bars, hexagonal, square and profile steel |
|
Pipe diameters: |
6 – 120 mm |
|
Lengths of tubes, rods: |
3 – 18 m |
|
Bundle size hexagon, square: |
up to 600 mm |
|
Bundle weight: |
to 6 000 kg |
|
Control system: |
Simatic S7 |
|
Inlet pipe cycle: |
from 5 sec/ pc |
|
Output cycle: |
Depending on the number of pieces in a bundle |
|
Strapping cycle: |
Approx. 60 sec per tape |
|
Desk equipment: |
Process display, production statistics, error messages, data transfer to company management |
|
Automatic, semi automatic and manual mode |
|
Other equipment of the machine
- Separating the free bundle and feeding the tubes into the packaging machine of 1 pc each
- Equipping the machine with zip ties to create a circular bundle during manual strapping
- Weighing a bundle on certified scales and printing a weighing ticket
- Automatic stoppering of pipes and closed profiles with transport plugs
- Marking of individual pipes and whole bundles based on customer requirements
- Backing of steel tape with paper tapes
- Wrapping the entire bundle or ends of the bundle into stretch foil
- Blowing through pipes to remove liquid, chips and dirt from the inner diameter
- Extended visualization of machines with an emphasis on intuitive and detailed display of the operating states of the packaging machine
- Extended diagnostics of the machine with an emphasis on displaying the place of occurrence of the fault on the layout scheme of the machine
- Extended service with the possibility of displaying manuals, service manuals and other necessary documentation on machines in order to minimize service times
- Collection of agreed production parameters with automatic saving, display and data export.
Straightening machines
Internal pipe grinder
Centerless pipe grinder
External stationary pipe grinder
Flying saw
Circular saw
Chamfering of pipes
Sorting and plugging
Control tables
Packaging machines
A NEW LINE FOR PIPES OR RODS WILL DEMONSTRABLY MAKE PRODUCTION MORE EFFICIENT
90% of customers perceive Prestar's technology as highly advanced
Our solutions in industry:
Tube end deburring – the safe and precise by Prestar s.r.o.
Sharp edges, burrs and small needles often occur when cutting or machining pipes. These irregularities can compromise safety, complicate assembly and adversely affect joint quality....
Equipment for sealing pipe ends before ultrasonic testing
Automatic plugging/uncorking stations - safe and precise sealing of pipes To ensure accuracy and reliability in non-destructive testing (NDT) of pipes, especially ultrasonic testing, the...
External pipe grinding machine – precision surface finishing for steel tubes
Why use an external pipe grinding machine? Grinding the outer surface of large-diameter steel pipes is essential for quality, safety, and finishing. Our external pipe grinding machine is specifically engineered for...