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Flying saw

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Description of the device

Flying saw is designed to cut pipes into precise lengths in a continuous motion called. endless pipes in a line. In the inlet, these are continuously welded pipes or pipes unwound from coils.

The flying saw is designed for tubes with a diameter of 6 – 90 mm of infinite length. The saw unit with the saw blade clamps the pipe at the saw inlet and drives the pipe at the same feed speed as the pipe feed. After a period of clamping, it cuts the pipe, releases the jaws and returns at high speed to the saw inlet.

They are always designed for a specific range of pipes according to customer requirements.

Technical parameters of the machine

 

Split diameters, profiles:             

 6 – 90 mm

Length after division:                       

 3 –21 m

Feed speed of pipe, rod:     

up to 2,0 m/sec

Cutting accuracy:                         

+- 1,5 mm

 Control system:

Simatic S7 1500T

Hydraulic jaw clamping

Feed into the section by hydraulic cylinder or servo drive

Variable feed of the blade into the cut when cutting pipes

Automatic lubrication system

Safety covering with transparent glass

Other equipment of the machine

  • Unwinding device before entering the flying saw with speed control.
  • Pre levelling of pipes and rods after unwinding before cutting on a flying saw.
  • Continuous monitoring of defects and automatic carving of identified defects.
  • Storage of gifted tubes and bars in pockets according to different lengths.
  • Storing carved defects in a separate pocket.
  • Description and marking profile 

A NEW LINE FOR PIPES OR RODS WILL DEMONSTRABLY MAKE PRODUCTION MORE EFFICIENT

90% of customers perceive Prestar's technology as highly advanced

Our solutions in industry:

Exclusive partnership in the DACH region:

Prestar & Saltega

Since March 2026, Prestar (Czech Republic) and Saltega (Germany) have been collaborating in Germany, Austria, and Switzerland. Together, we supply custom solutions for material handling, industrial automation, and the processing of tubes and bars. Customers in the DACH region gain local technical support, fast communication, and complete project execution – from design to service – through Saltega. The equipment is manufactured in Prestar's own production facilities in the Czech Republic, with an emphasis on high quality and appropriate certifications.

Since March 2026, Prestar (Czech Republic) and Saltega (Germany) have been cooperating in Germany, Austria and Switzerland.
Together, we deliver tailor-made solutions for material handling and industrial automation.

Customers in the DACH region benefit from local technical support, fast communication, and complete project delivery through Saltega — from design to service.

We always design technical solutions in close cooperation with the customer and fully tailor them to specific project requirements. All equipment is manufactured in our own production facilities in the Czech Republic, with an emphasis on high quality and relevant certifications.